Counter Flow Asphalt Plants [40-150 TPH]

Hot-Mix Asphalt: Cleaner Mixes, Smarter Production

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CF-45

CF-45

40-60 TPH | Perfect for city road repairs

CF-50

CF-50

60-90 TPH | Ideal for mid-sized projects

CF-60

CF-60

90-120 TPH | Highway recycling specialist

CF-65

CF-65

120-150 TPH | Megaproject powerhouse

Overview

Reverse Airflow Technology for Maximum Efficiency

Our Counter Flow Asphalt Plants use cutting-edge counterflow technology to deliver unmatched efficiency in heat transfer and material blending. They combine eco-friendly operation with high-output performance. Featuring advanced counter (reverse) airflow design, these plants integrate up to 35% RAP material while maintaining ≤20 mg/Nm³ emissions. Ideal for urban projects and green initiatives.

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BENEFITS

Why Choose Counter Flow Asphalt Plants?

Emission Control Redefined

  • Reverse airflow reduces NOx by 35% and particulates by 45%
  • ≤15 mg/Nm³ output meets strictest global standards

RAP Performance Unleashed

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  • Dedicated pre-heat zone prevents thermal shock to recycled material
  • Auto-blend sensors maintain perfect gradation with up to 35% RAP

Fuel Efficiency Mastery

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  • Waste heat recovery preheats virgin aggregates to 150°C
  • Multi-fuel capability (diesel/LNG/biomass)

Smart Maintenance

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  • Self-cleaning flights reduce downtime by 25%
  • IoT-enabled wear sensors predict liner replacement needs

CONNECT WITH US

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Frequently asked questions.

1. How does counter flow technology reduce energy costs?

The counterflow design ensures that aggregates and exhaust gases travel in opposite directions, maximizing heat transfer and minimizing fuel consumption. This results in lower operational costs and higher-quality asphalt compared to traditional drum mix plants.

2. What makes Counter Flow Asphalt Plants ideal for high-quality asphalt production?

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Counter Flow Asphalt Plants use advanced counterflow technology, which ensures optimal heat transfer and uniform mixing. This design minimizes fuel consumption while producing consistent, high-quality asphalt, making it perfect for projects like highways, runways, and urban roads.

3. Are Counter Flow Plants suitable for extreme weather conditions?

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Absolutely! Our Counter Flow Plants are built to perform efficiently in diverse environments, from hot and humid climates to cold and arid regions. Features like insulated drums, low NOx burners, and dust-proof PLCs ensure reliable performance under challenging conditions.

4. What customization options are available for Atlas Counter Flow Plants?

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Atlas offers a range of customization options, including liquid additive systems, RAP integration, and multi-fuel burners to accommodate diverse fuel sources. We also provide flexible configurations for capacities ranging from 40 TPH to 150 TPH , ensuring your plant meets specific project requirements.